One of the easiest ways to make PC boards at home is to use the toner transfer method. The idea is simple: print the artwork using a laser printer and then use a clothes iron to transfer the toner from the paper to a clean copper clad board. The toner is essentially plastic, so it will melt and stick to the board, and it will also resist etchant.
There are several things you can do to make things easier. The first is the choice of paper. However, the other highly variable part of the process is the clothes iron. You have to arrange for the right amount of heat and pressure. If you don’t do a lot of boards, you’ll probably have to make several passes at getting this right, scrubbing the reject boards with acetone and scouring pads to clean them again.
[Igor] had enough of the clothes iron and knew that other people have used lamination machines to get the toner off the paper and on the blank board. He started with a commercial laminator but hacked it for PID control of the temperature and made other improvements.
[Michel] has a wood stove in his basement for extra heat in the winter. While this is a nice secondary heat source, he has creosote buildup in the chimney to worry about. [Michel] knows that by carefully monitoring the temperature of the gases in the chimney, he can hit the sweet spot where his fire burns hot enough to keep the creosote under control and cool enough that it doesn’t burn down the house. To that end, he built a wireless wood stove monitor.
The first version he built involved an annoying 20 foot run between the basement and living room. Also, the thermocouple was mounted on the surface and made poor contact with the chimney. Wood Stove Monitor 2.0 uses a probe thermometer on an Exhaust Gas Temperature (EGT) thermocouple to measure the temperatures. The intel is fed to a thermocouple amplifier to provide a cold-compensation reference. This is shielded so that radiant heat from the stove doesn’t compromise the readings. An nRF24L01+ in the basement monitoring station communicates with another module sitting in the living room display so [Michel] can easily find out what’s going on downstairs. When it’s all said and done, this monitor will be part of a bigger project to monitor power all over the house.
Interested in using a wood stove to help heat your house? Why not build your own?
If you get tired of charging batteries, you might be interested in [Hackarobot’s] energy harvesting demo. He uses a peltier device (although he’s really using it as a thermocouple which it is). A 1 farad super capacitor stores energy and an LTC3108 ultra low voltage converter with a 1:100 ratio transformer handles the conversion to a useful voltage.
The truth is, the amount of energy harvested is probably pretty small–he didn’t really characterize it other than to light an LED. In addition, we wondered if a proper thermocouple would work better (some old Russian radios used thermocouples either in fireplaces or kerosene lamps to avoid requiring batteries). Although a Peltier device and a thermocouple both use the Seebeck effect, they are optimized for different purposes. Thermocouples generate voltage from a temperature differential and Peltier modules generate temperature differentials from voltage.
However, as [Hackarobot] points out, the same technique might be useful with other alternate power sources like solar cells or other small generators. The module used has selectable output voltages ranging from 2.35V to 5V.
[Illya Tsemenko] decided to build his own thermocouples from bare wire. [Illya] is interested in measuring the temperature of Liquid Nitrogen and for this he needed T-type probes. While you can buy these for about 20 bucks, he felt this was too expensive for what is essentially two pieces of wire and decided to build his own.
Thermocouples use the Seebeck effect, when a piece of metal is hot at one end, and cold at the other the electrons in the hot end will be more energetic and migrate towards the cold end, creating a voltage. While this migration occurs in single metal, it can’t easily be measured (as the voltage will be the same as the measurement point). For that reason thermocouples use two metals in which the migration occurs at different rates. This difference creates an overall migration in one direction, and a voltage can be measured which correlates to the temperature where the metals meet. Thermocouples are extremely common and have manyapplications.
In order to make his thermocouples [Illya] needed to weld the two metals together, and knocked together a quick welding rig using a PC power supply and graphite electrode from a powertool. The graphite electrode is important as it prevents oxidization during the welding process.
The process worked well, and [Illya] was able to make both K and T-type thermocouples and successfully measure temperatures down to -190 degrees C. Awesome work [Illya]!
A Thermocouple is a terrific way to measure temperature. The effects of temperature change on dissimilar metals produces a measurable voltage. But to make that measurement you need an amplifier circuit designed for the thermocouple being used.
While researching “Zero Drift Amplifiers” as a follow-up to my video on Instrumentation Amplifiers I noticed the little schematic the front page of the LTC1049 datasheet which is shown here. I thought it was an ideal example of an analog application where some gain and some “gain helper” were needed to accomplish our useful little application of amplifying a thermocouple probe.
In the video I don’t really talk much about the thermocouples themselves other than the type I see most of the time which is type K. If you’re not already familiar with the construction of these probes you can find an informative write-up on thermocouples and the different types on the Wikipedia page and you might also want to check out the Analog Devices app note if you would like to know more. What I will cover is a reliable and precise way to read from these probes, seen in the video below and the remainder of the post after the break.
The MSP430 is a popular microcontroller, and on board is a neat little clock source, a digitally controlled oscillator, or DCO. This oscillator can be used for everything from setting baud rates for a UART or for setting the clock for a VGA output.
While the DCO is precise – once you set it, it’ll keep ticking off at the correct rate – it’s not accurate. Without a bit of code, it’s difficult to set the DCO to the rate you want, and the code to set that rate will be different between different chips.
When [Mike] tried to set up a UART between an MSP430 and a Bluetooth module, he ran into a problem. Setting the MSP to the correct baud rate was difficult. Luckily, there’s a way around that.
There’s an easy way to set the DCO on the MSP programatically; just set two timers – one that interrupts every 512 cycles, with its clock source set to the DCO, and another that interrupts every 32768 cycles that gets its clock from a 32.768kHz crystal. The first timer clicks off every second, and by multiplying the first timer by 512, the real speed of the DCO can be deduced.
After playing around with this technique and testing the same code on two different chips, [Mike] found there can be a difference of almost 1MHz between the DCOs from chip to chip. That’s something that would have been helpful to know when he was playing around with VGA on the ‘430. Back then he just used a crystal.
[jimmayhugh] is a homebrewer and has multiple fermentation chambers and storage coolers scattered around his home. Lucky him. Nevertheless, multiple ways of making and storing beer requires some way to tell the temperature of his coolers and fermenters. There aren’t many temperature controllers that will monitor more than two digital thermometers or thermocouples, so he came up with his own. It’s called TeensyNet, and it’s able to monitor and control up to 36 1-wire devices and ties everything into his home network.
Everything in this system uses the 1-Wire protocol, a bus designed by Dallas Semiconductor that can connect devices with only two wires; data and ground. (To be a fly on the wall during that marketing meeting…) [jimmay] is using temperature sensors, digital switches, thermocouples, and even a graphic LCD with his 1-wire system, with everything controlled by a Teensy 3.1 and Ethernet module to push everything up to his network.
With everything connected to the network, [jimmay] can get on his personal TeensyNet webpage and check out the status of all the devices connected to any of his network controllers. This is something the engineers at Dallas probably never dreamed of, and it’s an interesting look at what the future of Home Automation will be, if not for a network connected relay.