Here's how a sway bar works.
Normally, without a sway bar when the car corners the weight of the chassis
shifts toward the outside of the turn compressing the springs on that side. The
springs on the inside generally extend a little, or do nothing. Relatively to the
chassis itself, it appears that the outside suspension compresses and the inside doesn't.
A sway bar couples the suspensions on each side to each other, *AND* relative
to the chassis. If you could put the car up on a lift and actually compress
the suspension on one side by hand, then a sway bar makes the compression of one
side also try to compress the suspension on the other. Ok.. it's still not
really obvious why that's useful so I'll say the same thing a different way.
A sway bar effectively increases the spring rate on whichever side
is compressed the MOST. If the sway bar were absolutely solid with no
twist so there's a 100% coupling between each side then
an attempt to compress one spring actually becomes an attempt to
compress both springs. It doubles the spring rate. If the bar has some
twist, then it may only increase the spring rate by say 50% on whichever side
is compressed the most.
So you're driving down the road and you go over
a bump that goes across the entire lane. The sway bar
does nothing. Both sides compress normally. You go around a
corner and the chassis starts to lean and compress the outside
suspension and now it's as though you have a bigger spring
out there, so the car remains more level. That's the good part.
Here's the bad part. You hit a bump with only one side, and it
behaves the same way, as though you have a stiffer spring,
so you feel uneven bumps more. You feel it crossing anything
diagonally as well, such as coming into or out of a parking lot
or driveway curb.
That's all the simple "How does a sway bar work?" part.
The real tricky one is.. "What does a sway bar do?"
1. We know it keeps the car more level. So what? Limiting the lean of
the body is good because it means that when you take a quick set into
a turn, that the body isn't still moving sideways after the tires at their
limits. Otherwise you turn in quickly, the tires grip, then the body finally finishes
leaning, when it stops, the tires loose grip. This is especially noticable in most
cars in the slalom where you lean one way then the other and so forth.
2. It limits camber changes. The camber is the angle that the tire leans in or out at the top
relative to the chassis of the car. The camber directly impacts the angle at which the tire
cross section meets the road and thus controls lateral grip. As the suspension compresses
the camber angle generally changes relative to the chassis. With a normal Macpherson
strut that hasn't been lowered, the camber goes from positive to more negative as the
lower A arm swings out straight, and then back to positive as it swings up. That swing
up into positive camber is BAD. At that point the chassis is already leaned over so the
tire may be starting to roll onto its sidewall. Changing the camber even more positive
just just nasty. A big sway bar will prevent the body roll in the first place, and
prevent the suspension compression on the outside which causes the positive camber
change relative to the chassis.
3. Transfer lateral grip from one end of the car to the other.
This one is a real trick to understand, but racers exploit this EVERY time they go
on the track. Their spring rates are often so high, the cars so low, and their
suspension travel so little, that the whole camber and body lean problem is already
a non-issue. The car doesn't lean much with 500 lb springs. They use their bars
to change the balance of the car. Here's the simple rules first.
A big bar on the front, increases rear lateral and motive traction.
A big bar on the rear, increases front lateral and motive traction.
The applications. If the car is understeering, decrease front bar size, or increase
rear bar size. This increases front lateral grip and decreases rear lateral grip
giving the car a more neutral to oversteer feel. Reverse the process for
too much oversteer.
I mentioned motive grip. That's the neat one. Let's say your RWD car is handling ok, but
everytime you get into a corner hard and get on the gas the rear inside tire breaks loose
and spins. You can't accelerate out of the turn. You can go around the turn quite
quickly, but you can't accelerate out, and the guy with traction hooks up and
passes you halfway down the next straight because he came out of the turn going 3-4mph faster.
The reason you're losing the traction at the inside rear, is usually because the rear bar is too big.
As the rear outside suspension compresses, it's actually causing the rear inside suspension to
compress as well (because the bar couples the sides.. remember where we started), and that
decreases the weight on the rear inside tire.
First thing. Decrease size of rear bar. That decouples the sides a bit, let's the inside tire press
down on the road more and thus not spin when you're on the gas.
Here's where it gets really tricky.
If decreasing the size of the rear bar doesn't help enough the next thing you do is
increase the size of the front bar. When the outside front compresses in a corner, it
causes the inside front to compress and may actually lift that tire completely off the
ground. The car is now sitting on 3 tires and guess where the weight that was on
the inside front goes? Outside front? Some of it. The rest goes to the inside rear
where we need more grip. The total weight of the car hasn't changed. It's just been
redistributed, and a sway bar at one end, actually transfered weight to the other
end of the car. Here it is in action on a RWD car.
See the inside front tire off the ground. That translates into more motive grip
at the rear, and thus more acceleration, and believe me, that car rockets
out of corners.
All of this trickery applies to a FWD car too, and since the front tires share all of the
motive AND most of lateral traction (because most of the weight is in front), all the things
that happen with big bars at either end are even more extreme. A big front bar stabilizes the body
lean more but also creates a lot more understeer, and may make the inside front tire spin madly under
power in a corner. A big rear bar can't give you back much lateral grip up front, but it can
give you back some motive traction. Basically lettting you
accelerate out of the turn, even when the front end is sliding pretty badly.
Here's a big rear bar in action on a FWD car.
So that's it. How they work, and what they do.
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